Search found 155 matches

by kauaianman
Thu Jul 12, 2012 12:48 am
Forum: Scooter Showcase
Topic: DD50 corsa
Replies: 48
Views: 22400

Re: DD50 corsa

test fitting cylinder for clearance (making sure it's not sitting on the layover gaket of the CT black.

actually had to dremel clearance for good fit.

even with dremel very tight fit.
by kauaianman
Thu Jul 12, 2012 12:40 am
Forum: Scooter Showcase
Topic: DD50 corsa
Replies: 48
Views: 22400

Re: DD50 corsa

test fit everything making sure gaskets don't interfere with eachother. very tight fit with CT black and polini corsa. once gaskets looked good i tightened the base of the CT black (10ft lb.) also the stock head bolts wouldn't fit in the corsa head?? 2nd time this happend to me. had to switch to stu...
by kauaianman
Thu Jul 12, 2012 12:35 am
Forum: Scooter Showcase
Topic: DD50 corsa
Replies: 48
Views: 22400

DD50 corsa

going to document my biuld.

SYM DD50 motor w/ Polini Corsa

stock intake ports

somewhat matched upper half of boost port to corsa boost port (i turned block upsidedown and used a small file)
by kauaianman
Thu Jul 05, 2012 2:32 am
Forum: Scooter Showcase
Topic: Flash 3.26
Replies: 245
Views: 71743

Re: Flash 3.26

hows this corsa comming along??

what carb and jetting???
by kauaianman
Wed Jul 04, 2012 6:20 pm
Forum: Performance Technical
Topic: biggest jets for 28oko
Replies: 15
Views: 4665

Re: biggest jets for 28oko

current setup still getting hot. ported block (to match corsa. intake and boost done) malossi stuffed crank new bearings new seals (used tool to put in to make sure they are in the right spot) polini corsa V8 typhoon exhaust 7.9 gears kelli pulley w/sef ramp 7.5g weights 28oko 48p 148m compression 1...
by kauaianman
Wed Jul 04, 2012 6:12 pm
Forum: Performance Technical
Topic: biggest jets for 28oko
Replies: 15
Views: 4665

Re: biggest jets for 28oko

is the polini bore brand new an ride wide open trottle? yeah i installed it new. the first 6-7 tanks were at 1/8 - 1/4 throttle trying to find the right jets and checking for leaks. the temps go high when i just cruzing at 30-35mph. so there was a lot or re-jet and test around the block. after the ...
by kauaianman
Wed Jul 04, 2012 3:30 am
Forum: Scooter Showcase
Topic: Sym dd50 build!!
Replies: 155
Views: 68232

Re: Sym dd50 build!!

i wish running too cool was my problem
by kauaianman
Wed Jul 04, 2012 3:25 am
Forum: Scooter Showcase
Topic: Sym dd50 build!!
Replies: 155
Views: 68232

Re: Sym dd50 build!!

Did you do a leakdown with the temp gauge attached? How hot is your bike getting? What is your needle at? Did you port match the boost? 150 is a huge jet size for a ministroker. You need to learn how to do a proper plug chop. You should be in the 132-138 main jet range with a oko 28. Get rid of the...
by kauaianman
Tue Jul 03, 2012 10:43 pm
Forum: Performance Technical
Topic: Jetting down procedure?
Replies: 77
Views: 20307

Re: Jetting down procedure?

The color of the porcelain mostly indicates if the heat range of the plug is correct. In order to "read" the plug for proper air fuel ratio you need to look down where the metal meets the porcelain there should be a soot ring and jet by the thickness of the soot ring. Personally plug chop...
by kauaianman
Tue Jul 03, 2012 2:08 pm
Forum: Performance Technical
Topic: biggest jets for 28oko
Replies: 15
Views: 4665

Re: biggest jets for 28oko

checked EVERYTHING... (crank seals, cylinder head/ base gasket, manifold) no air leaks... Bike gets to 430 deg. FULL WOT plug chop > perfect cardboard brown. 28oko 55pilot 142main Too much compression will make it run hot. what is the compression at now? compression was at 135. added head gasket an...
by kauaianman
Tue Jul 03, 2012 12:55 am
Forum: Scooter Showcase
Topic: Sym dd50 build!!
Replies: 155
Views: 68232

Re: Sym dd50 build!!

lowered the compression to 118 (3 head gaskets) still running hot... no leaks everything checked. i have the same setup with the ministroke and the 50mm taiwan. the piston is perfecly flush with the bottom of the exhaust port on BDC. pretty sure its the 50mm made for the ministroke cause i just used...
by kauaianman
Mon Jul 02, 2012 10:52 pm
Forum: Scooter Showcase
Topic: Sym dd50 build!!
Replies: 155
Views: 68232

Re: Sym dd50 build!!

so 135 too high for pump gas. thats probablly why i'm heating up. I have the corsa on with 1 extra head gasket (addition to the O-ring) and i get about 135ish compression. you think if i drop compression to 120 or below i should take car of the heat problem? is it OK to use multiple head gaskets (2-...
by kauaianman
Mon Jul 02, 2012 10:45 pm
Forum: Performance Technical
Topic: biggest jets for 28oko
Replies: 15
Views: 4665

Re: biggest jets for 28oko

checked EVERYTHING... (crank seals, cylinder head/ base gasket, manifold) no air leaks...

Bike gets to 430 deg.

FULL WOT plug chop > perfect cardboard brown.

28oko
55pilot 142main
by kauaianman
Mon Jul 02, 2012 6:04 pm
Forum: Performance Technical
Topic: biggest jets for 28oko
Replies: 15
Views: 4665

Re: biggest jets for 28oko

stock SYM dd50 block (af16copy) stock block no porting
polini corsa
CT blanck manifold
28mm V8 typhoon exhaust
7.9 gearing
kelli vari w SEF 2 ramp
8g weights
ZX trans
1500 rpm center spring
stock clutch/shoe springs
28 OKO
55P 142M
by kauaianman
Sun Jul 01, 2012 4:29 am
Forum: Performance Technical
Topic: CT manifold gaskets?
Replies: 3
Views: 1450

CT manifold gaskets?

anyone have trouble with leaking gaskets on their CT chrome or black manifold?

if so what did you use to get a good seal on the manifold?