Search found 5 matches

by hippo008
Sat May 21, 2022 9:18 pm
Forum: Technical Help
Topic: Honda Dio 2 Buildout Help - AF18E
Replies: 7
Views: 3434

Re: Honda Dio 2 Buildout Help - AF18E

I'm going to swap the PWK 26 on there. I have a polini pwk 24 on my corsa w/ C16 and I don't want to take that apart.

The mini stroker or 125cc full stroker is going in my Dio Baja. I want a special build for a special bike!
by hippo008
Fri May 20, 2022 8:14 pm
Forum: Technical Help
Topic: Honda Dio 2 Buildout Help - AF18E
Replies: 7
Views: 3434

Re: Honda Dio 2 Buildout Help - AF18E

I'm resurrecting my dead thread in hopes of some sage advice! The build has changed pretty dramatically. I have my corsa build in another Dio right now and I'm having some trouble with my current setup. I have a 51mm PG bore meant for a 44mm stroke crank of which I also have. It works out to be a 90...
by hippo008
Sat May 29, 2021 2:54 pm
Forum: Technical Help
Topic: AF28 ZX Oil Seal Problem
Replies: 1
Views: 1549

AF28 ZX Oil Seal Problem

Hello, I have a 1992 Honda Dio 2 ZX. The AF28 motor. I cant get an oil seal that will fit on the variator side of the cases. I used a Honda OEM 19.5 x 31 x 7 seal and it was simply too big. The seal would get crushed everytime I tried to install it, it would rip the rubber off the outside edge of th...
by hippo008
Thu Feb 18, 2021 4:55 pm
Forum: Technical Help
Topic: Honda Dio 2 Buildout Help - AF18E
Replies: 7
Views: 3434

Re: Honda Dio 2 Buildout Help - AF18E

Hi there,

I'll skip the mini stroker then. Carb sizing is a bit of an issue. Should I go down to a 21 then? I like the Dellorto PHGB carbs already.

As for the pipe I'm not sure what I want. The PG short and Arrow both seen good. Any suggestions?
by hippo008
Wed Feb 17, 2021 4:03 pm
Forum: Technical Help
Topic: Honda Dio 2 Buildout Help - AF18E
Replies: 7
Views: 3434

Honda Dio 2 Buildout Help - AF18E

Hi there, I'm building my first Honda motor coming from the Jog/Minarelli world. I'm planning out my build right now. I'm looking for something reliable that won't require any serious case machining for the crank webs. The current plan is a Polini Corsa Ministroker with the 43.4mm ScooterTuning cran...