87 elite se50/ dj1 50 clone

This is the place to post your scooter builds; everything from stock Spree restoration to water-cooled drag bikes.

Moderator: Moderator

Post Reply
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

87 elite se50/ dj1 50 clone

Post by harleyracer59 »

wanted to put out some pics of the dj1 clone i just finished building.
got the scooter as a 30$ offerUp basketcase that had no plastics except speedometer and a chewed up wiring harness. only thing it had going for it was the motor wasnt seized.i strpped it completely down and cleaned and painted the frame gloss grey. i fitted a zx stem low down fork tubes. and painted aa set of zx wheels w? disk brake front. got a new jdm wiring harness, red and white plastics, white glove box, lights and dj1rr front clear corners. i had tp trim a little out of the right one to fit mastercylinder under plastics. then cut the brake lever off the same side. a switch back amber and white LED headlight and led bulbs everywhere else also. i stripped the engine cases down bare. ported the intake as much as i could. trench cut the cases, installed new c3 bearings and a stuffy crank from a kymco dj50. pinasco 47mm aluminum cylinder w/7 ports, pinasco head, keli overrange variator gy6 50 rear pulley with straight groove light weight clutch resd clutch springs and contra, 21mm mikuni flatslide carb stage 6 dio reed block intake with boyseen reeds. ebay expansion chamber modified to fit an af05e. 87 se50 10.00:1 gears
it came out pretty good. its quick. sits a lot different than my first generation aero's.
Attachments
CDE39C00-FD65-493A-9FF9-D0778105D94D.jpeg
CDE39C00-FD65-493A-9FF9-D0778105D94D.jpeg (118.55 KiB) Viewed 1621 times
B75F7F0F-A339-48E4-A9FE-A1A8022561C3.jpeg
B75F7F0F-A339-48E4-A9FE-A1A8022561C3.jpeg (142.67 KiB) Viewed 1621 times
E1FD2DC7-7080-41A6-8780-E01B895E4F0C.jpeg
E1FD2DC7-7080-41A6-8780-E01B895E4F0C.jpeg (136.61 KiB) Viewed 1621 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

Here’s some more from bare frame painted and building.
Attachments
58AB0738-2546-495B-9F7D-CB4A4CAA3232.jpeg
58AB0738-2546-495B-9F7D-CB4A4CAA3232.jpeg (114.55 KiB) Viewed 1620 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

More.
Attachments
1897E17B-DF5A-4FE5-A6F2-A6A6994742FA.jpeg
1897E17B-DF5A-4FE5-A6F2-A6A6994742FA.jpeg (25.63 KiB) Viewed 1620 times
3992A78B-F3A0-4066-BB1A-797B224C9515.jpeg
3992A78B-F3A0-4066-BB1A-797B224C9515.jpeg (30.6 KiB) Viewed 1620 times
95FD2129-5C42-4EBD-B479-7F0902B48797.jpeg
95FD2129-5C42-4EBD-B479-7F0902B48797.jpeg (27.68 KiB) Viewed 1620 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

Here’s some more progress. I chopped off the brake handle on the right side so I can run a juice front brake and still use my oem switches. Swapped the yellow front turn signals for dj1rr clear lenses.
Attachments
6343DFDB-C829-4035-8438-438C2604DB71.jpeg
6343DFDB-C829-4035-8438-438C2604DB71.jpeg (74.97 KiB) Viewed 1433 times
DE7C0AEA-BA76-49F9-B6DC-9A2E543CF81A.jpeg
DE7C0AEA-BA76-49F9-B6DC-9A2E543CF81A.jpeg (96.7 KiB) Viewed 1433 times
BFCAC8D6-C00F-41A6-A044-6D8F63F991A8.jpeg
BFCAC8D6-C00F-41A6-A044-6D8F63F991A8.jpeg (99.7 KiB) Viewed 1433 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

More
Attachments
01D8441D-A584-4D5B-81B8-ED3E3ED78B2D.jpeg
01D8441D-A584-4D5B-81B8-ED3E3ED78B2D.jpeg (158.52 KiB) Viewed 1433 times
F2830D58-1DB1-4E71-9521-A64DCA01A36B.jpeg
F2830D58-1DB1-4E71-9521-A64DCA01A36B.jpeg (57.04 KiB) Viewed 1433 times
1776AA3B-D818-4C6F-9477-931F76E80CA1.jpeg
1776AA3B-D818-4C6F-9477-931F76E80CA1.jpeg (89.87 KiB) Viewed 1433 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

More
Attachments
41DCDA4C-CA48-41BC-AF2E-9D6F4FF467F2.jpeg
41DCDA4C-CA48-41BC-AF2E-9D6F4FF467F2.jpeg (111.42 KiB) Viewed 1433 times
EF5700FF-3822-48D2-BBE8-46606130E8BD.jpeg
EF5700FF-3822-48D2-BBE8-46606130E8BD.jpeg (138.65 KiB) Viewed 1433 times
9C32C8F6-99CE-4C8C-9C0A-6B469B79A7AA.jpeg
9C32C8F6-99CE-4C8C-9C0A-6B469B79A7AA.jpeg (188.19 KiB) Viewed 1433 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

More
Attachments
9EDFAB01-685D-4245-8F71-812A172D73B0.jpeg
9EDFAB01-685D-4245-8F71-812A172D73B0.jpeg (148.27 KiB) Viewed 1433 times
C5874413-CA83-42B2-B9C3-2F9005D0EBAD.jpeg
C5874413-CA83-42B2-B9C3-2F9005D0EBAD.jpeg (128.5 KiB) Viewed 1433 times
DE2CF252-6B50-49EB-9469-86F5711612C6.jpeg
DE2CF252-6B50-49EB-9469-86F5711612C6.jpeg (113.38 KiB) Viewed 1433 times
User avatar
harleyracer59
Elite
Elite
Posts: 310
Joined: Tue Jun 05, 2018 3:56 pm
Location: Nickastan ca

Re: 87 elite se50/ dj1 50 clone

Post by harleyracer59 »

More
Attachments
9EC13070-7679-4C0F-A2A8-E35ED3E85F28.jpeg
9EC13070-7679-4C0F-A2A8-E35ED3E85F28.jpeg (138.15 KiB) Viewed 1433 times
A8EAE3A3-5F2D-43E8-A669-E4CC9DCDE455.jpeg
A8EAE3A3-5F2D-43E8-A669-E4CC9DCDE455.jpeg (145.57 KiB) Viewed 1433 times
35AB5CD6-441C-4978-954E-46236307C155.jpeg
35AB5CD6-441C-4978-954E-46236307C155.jpeg (107.72 KiB) Viewed 1433 times
User avatar
Wheelman-111
Moderator
Moderator
Posts: 11178
Joined: Wed Oct 22, 2008 5:09 pm
Location: Deepinnaharta, Texas

Re: 87 elite se50/ dj1 50 clone

Post by Wheelman-111 »

Greetings:

Good job on parts selection and assembly. How's it run?
Wheelman-111
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 72MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Post Reply