dem0nk1d wrote:oh you wouldn't want mine, it's crap. i'll keep my eye out for you. check the Hawaiian forums under scooter parts. Every now and then someone will be selling Honda Eve or Eve Smile tail lights. Million times better.
So here is the engine I will be rebuilding from the ground up. Thanks to eliteguy50 for the hookup. One major thing wrong with the engine is that the exhaust bracket on the smaller case half is busted off. The bottom mount is still existing, but has a broken broken bolt that will not come out for the life of me. I've busted a easy out in what was left of it, and will be seeing my local welder for help.
But here goes, someone step by step of the tear down.
harbor freight electric impact 3/4 gun **This tool is a must have**
Flywheel Puller/24mm x 1.0-R.H.-Internal, Male **This tool is a must have**
Variator Restriction Plate
Steering Wheel Puller **This tool is a must have**
Last edited by dem0nk1d on Mon Jan 11, 2010 10:53 am, edited 1 time in total.
"Like I tell people all the time Speed cost money ..if you have to ask how much then most times your not going to do it !" -tru72
you can get them online. i got mine from the local motorcycle shop.
24mm x 1.0 RH thread. Make sure thread is on outer side of the tool.
This is pretty much the same one i have. I just swapped out the allen head bolt with a normal 9/16 hex head from homedepot. I thought it was kind of silly to have a allen wrench style head, as it's not very common.
Just make sure the tool has the threads on the outside. Check the tech documents, I wrote to HowTo's on splitting the case and use the mag puller. More detailed pictures.
a little tip for you guys, the steering wheel works good for pulling flywheels as well. that's what I use and it works great. Just a small trigger tap of my impact and "pop" off it comes, and it's never hurt a thing.
1994 BMW 525i 5 speed BEAMER TIME
1983 Yamaha XC 180 - Bought barn fresh in mint condition and 254 miles. Best bike I ever owned
Ha! I'm currently tied up into another project at the moment. I blew the motor on my Toyota truck. It's something that needs to be done. But hey good news is i'm doing a engine conversion from the stock 3.0 to a newer 3.4 engine. Funny thing is, the newer engine is more power and better MPG. Who would have though.
Next plans for the scooter, reinforcing the frame, powder coating, and then building one of the three engines. I have laying around. I was going to go with a 120CC stroker engine but hear more con's than pro's.
"Like I tell people all the time Speed cost money ..if you have to ask how much then most times your not going to do it !" -tru72
still doin the yota? Cmon bro! lol yah 3.4 gets better mpg cuz of weight to power. crazy in a sense, but after ya sit down n think about it, its like..oh yah..never thought of it that way. So just curious, how'd ya pop the motor? and what year is it? lol..you could prolly get the toyota recall done on it if its 95 or newer. i know alot of ppl who got 150 percent of the "excellent Condition" sales price. (yota's are used ALOT round here for offroading cuz of theyre size. Nice N small!!)
Well it's on top of the list but the girl's bro came in from Euro for the whole month. So we showed him around So. California, and took him to Vegas. Now that he has left as of yesterday I can get back into fixing the Yota. Then get back into building my spree.
oh the truck is a 92 4x4. I think the val dropped out of the head into the cylinder. I didn't feel like ripping things apart.
"Like I tell people all the time Speed cost money ..if you have to ask how much then most times your not going to do it !" -tru72
keep up the awesome work 
have any updates ? 
I'm currently tied up into another project at the moment. I blew the motor on my Toyota truck. It's something that needs to be done. But hey good news is i'm doing a engine conversion from the stock 3.0 to a newer 3.4 engine. Funny thing is, the newer engine is more power and better MPG. Who would have though.
