EPIC 1985 aero 50/80 swap

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Bear45-70
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Re: EPIC 1985 aero 50/80 swap

Post by Bear45-70 »

bc117 wrote:wow really wish i could post pics but my camera is missing its charger, i got the engine to sit perfectly for the carb to work and took it for a ride, lol wow it really hauls * its like a turbo diesel aero 50 now but really wont do much more than 39-40mph it feels like im getting the dreaded lean topend because it will bury the needle at 3/4 throttle downhill but will slow down at wot.
The Aero 80 came from the factory with a slightly too lean main jet. Change out the stock 88 main jet for a 90 and the throttle will be able to be held wide open then. You won't go any faster but you will be able to hold WOT. Oh and a 92 is too much.

PN# 99102-GHB-0900 from Honda.
Last edited by Bear45-70 on Sun May 08, 2011 2:22 pm, edited 1 time in total.
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'83 Aero 80 X 3
'84 Aero 80 X 3

'85 Aero 80
'84 Aero 125 X 2
'84 Aero 125
'84 Aero 125 X 2
'85 Aero 50
'85 Spree
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bc117
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Re: EPIC 1985 aero 50/80 swap

Post by bc117 »

What size jet the opened up aero 50 airbox, and the eventual custom pipe I will add
1985 aero 50
ported
custom exhaust
ruckus vario
1K polini clutch springs
hopefully nh80 powered soon!
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Re: EPIC 1985 aero 50/80 swap

Post by PolarIce »

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Find your camera charger already...
1984 Honda NN50 Gyro
1986? Honda Aero 50
PolarIce=http://en.wikipedia.org/wiki/USCGC_Pola ... WAGB-11%29
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bc117
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Re: EPIC 1985 aero 50/80 swap

Post by bc117 »

sorry about the photo situation ill try to get some soon just been doing other stuff :crazy: , any one know the dimensions of the aero 80 drive belt and would there be any benefit to going with a wider belt, mine appears to be so worn that it just slides between the variator faces, and BTW i have managed to get up to 45mph on the flat but my pipe is all topend kicking in at 20-25mph then it really takes off until it levels out at 45ish feels like it has plenty of power as it will maintain 35+ and actually accelerate up hill as long as i am in the powerband, if the new belt doesn't help my bottom end, does any one know if the sleeker 1985 exhaust will fit my 83 cylinder
1985 aero 50
ported
custom exhaust
ruckus vario
1K polini clutch springs
hopefully nh80 powered soon!
User avatar
Bear45-70
CBR1000RR
CBR1000RR
Posts: 9682
Joined: Mon Jul 23, 1973 10:24 am
Location: Union, WA.

Re: EPIC 1985 aero 50/80 swap

Post by Bear45-70 »

The Aero 80 belt measures 745 mm X 15 mm X 30┬░ (or 29.33" X .59" X 30┬░ . The wear limit on the belt is 13.5 mm. Honda Part Number 23100-GC8-004 List $37.95 Cost $25.88
Bear 45/70
Image

'83 Aero 80 X 3
'84 Aero 80 X 3

'85 Aero 80
'84 Aero 125 X 2
'84 Aero 125
'84 Aero 125 X 2
'85 Aero 50
'85 Spree
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