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CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:15 am
by deuce217
I bought this beast for about 200.00 with title. I figured I would take the drivetrain and put it on a spree. But I also feel that it is a waste of a title, so maybe I should try to make the best out of the ugliest aesthetically built cycle that honda ever created (no offense to anybody that likes the look).

I posted a wanted add on the fs section a month ago looking for an elite 80 exhaust... No luck, and I also have been searching ebay. Not a single one. Take a look at the scooters poor exhaust repair from the previous owner. Notice how they anchored the exhaust to the frame under the seat! This caused compound fractures over the entire exhaust header, all the way to the cylinder mount.

***Viewer discretion advised***
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:18 am
by deuce217
I found this exhaust at a local shop for 8.00 I needed a few bends and do not have a mandrel bender at the moment.
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Exalted in excellence
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:28 am
by deuce217
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:29 am
by deuce217
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:30 am
by deuce217
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:30 am
by deuce217
No its time for a support bracket!

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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:33 am
by deuce217
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:33 am
by deuce217
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:34 am
by deuce217
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Notice the heat color on the pipe from test riding this a bit!
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 12:36 am
by deuce217
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This is what I have so far, the exhaust is a temporary until I find a decent muffler for cheap. It currently has NO baffles (yes my neighbors love me, J/k)
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Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 9:37 am
by deuce217
I will admit, no measurements were used during this process, only eyeball measurements.

Does anybody have a small exhaust muffler laying around they want to sell? I need to throw something on the end of this that has some noise reduction, it sounds like a big 4 stroke dirtbike on a race track when I am going down my street!

Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 9:57 am
by swimmingfree
looks good you did a nice job on the pipe ..
swimmingfree

Re: CH80 1 step at a time

Posted: Mon Apr 14, 2014 11:27 pm
by deuce217
swimmingfree wrote:looks good you did a nice job on the pipe ..
swimmingfree
Thanks Swim. I have been dying to get back in my shop. This was the first scooter work I have done since I got home a few months back.

Re: CH80 1 step at a time

Posted: Tue Apr 15, 2014 8:33 pm
by Wheelman-111
Greetings:

Awesome job, Dawg! Wish I could weld like that, but you went the extra step and made it Look good too. If ONLY I'd paid attention in shop class...

Re: CH80 1 step at a time

Posted: Tue Apr 15, 2014 9:35 pm
by deuce217
Wheelman-111 wrote:Greetings:

Awesome job, Dawg! Wish I could weld like that, but you went the extra step and made it Look good too. If ONLY I'd paid attention in shop class...

Haha, thanks wheels! I am going to try to be a bit more active with my projects on here. Its hard finding time with the little baby crawling around.