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My Malossi Build
Posted: Sun Dec 14, 2014 12:50 pm
by curtis966
With winter upon us here in Michigan the building season is in full swing! Today I decided was a good day to get rolling on the MHR build. I'm working a lot at a new job so I won't have a lot of time to spend building but the snow won't be gone anytime soon so I have time. So I have pretty much all my parts minus a couple odds and ends I'll be starting off with a virgin case to be ported and bearinged (if that's a word) and here's my parts list.
Malossi MHR 72cc bbk (broke in and ready to go by the Wheelman himself!)
Malossi full counter crank
25mm Dellorto carb
Malossi intake with vl9 reed block (still need to purchase)
Polini for ruckus variator
Malossi for zx belt
Zx rear pully
Stage 6 fully ajustable clutch
Stage 6 bell
8.44 gears
Scorpion pipe
And fresh gaskets and bearings all around.
Ready to get started!! Here's my before pic can wait to compare the pile of parts to a fully built motor!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/5507227D-D803-4B1A-9118-B44D39DB22FA_zpsum89cjas.jpg)
Re: My Malossi Build
Posted: Sun Dec 14, 2014 1:42 pm
by curtis966
graphite9 wrote:Sweet! That should be a ripper. What manifold are you going to run?
Thanks I think so as well! And I plan on using the malossi manifold that usualy comes in the kit with the 25mm Dellorto. Not sure of its name but there prolly arnt many malossi makes. That with the vl9 reed cage I think I haven't really come across any other reed blocks that I think would pair well with that manifold.
Re: My Malossi Build
Posted: Sun Dec 14, 2014 1:48 pm
by LMH
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Re: My Malossi Build
Posted: Sun Dec 14, 2014 2:11 pm
by curtis966
That's what I figured LMH and I'm looking for more of a town ripper anyway prolly tune it for some killer bottom end max I need to go ever is 60 and that's not even necessary. 0-45 will be my main speeds. Should be fun I've been collecting parts for this build for awhile now. I'm really excited to test out the stage 6 clutch.
Re: My Malossi Build
Posted: Sun Apr 12, 2015 10:39 am
by curtis966
Re: My Malossi Build
Posted: Sun Apr 12, 2015 4:13 pm
by curtis966
Well I finished up the boost port and slapped in the bearings and crank everything went super smooth. She's ready for the MHR and oil seals prolly tomorrow I wanna let everything cure over night. But she spins like butta and has me itchin to finish!
Lining her up.
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/FDBA6560-4FBE-4522-81D9-6822B9A836CA_zpsitczxixy.jpg)
Finished boost port
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/6E91FAFB-E56D-402A-8327-B6DFC8E23C0E_zpsfpkkx7pz.jpg)
Bearing time!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/14864DCB-D4B9-479F-9691-64484890DB97_zpsewcrolqq.jpg)
Installed:)
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/36985BFB-EB3A-456A-AB1D-4EB5187ACF0F_zpsitroxnky.jpg)
Crank side one slid in like nothing!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/C901705D-0FFE-4159-B161-F1B6F6274733_zpsk96rd1wi.jpg)
Side 2 went on easy but never and silky as side one since everything has warmed up/cooled down but still nice and easy. I always throw the tusk puller on the starter side just to make sure it's seated then I install the case bolts.
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/DD7D9258-A9B3-450A-8541-03F2B456141D_zpshhuoveqo.jpg)
And the finished product!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/E9447655-EF74-4BF0-841A-58E6124CC9A8_zpsghdwopby.jpg)
Re: My Malossi Build
Posted: Sun Apr 12, 2015 4:39 pm
by Xxbeejay45xx
Very nice job sir! You will love the intake port. I am very pleased with mines. Works!!
Re: My Malossi Build
Posted: Sun Apr 12, 2015 11:18 pm
by curtis966
Thanks man. I'm excited to get it bolted in to my aero and hear her rip!
Re: My Malossi Build
Posted: Mon Apr 13, 2015 2:06 am
by ped
Hi curtis. nice work. that's going to be a screamer. a little port work on that head it will be super fast.
![justride :peace:](./images/smilies/7597.gif)
Re: My Malossi Build
Posted: Mon Apr 13, 2015 5:08 pm
by curtis966
ped wrote:Hi curtis. nice work. that's going to be a screamer. a little port work on that head it will be super fast.
![justride :peace:](./images/smilies/7597.gif)
What kind of port work do you recommend for the head?
Re: My Malossi Build
Posted: Mon Apr 13, 2015 5:19 pm
by curtis966
Well assembly continued today got my package from G9 that had my oil seals so I started there.
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/2796F2AF-7200-4E33-B16E-F237C3CD72AD_zpsucdfzxdb.jpg)
The piston and cir clips!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/FCAE3DD3-BA87-4B1C-8F2F-96A7139D7027_zpshevbhnrb.jpg)
Copper coated my gasket last night to let it cure up.
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/29F8499F-6866-4D71-9AA3-594216CB10C9_zps3kebiemu.jpg)
Then the cylinder lubed her up with some oil and she slid on nice and easy
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/6C97C181-A816-456A-90B3-3448F0EFAE03_zpsf8l6yxvi.jpg)
Then the head with a fresh o ring
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/A94A6A15-FBDA-4CE4-8C02-12C3FB043DDA_zpswjvu0dmr.jpg)
Then on to the manifold which was loaned to me to test. Thanks 1M1S!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/40B16960-14E4-4CFF-BDB5-B250A793E2B9_zpsethz8qfd.jpg)
And on to the Dellorto 25mm
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/06E5B97D-E6C9-4FC6-BE6A-1710CEE593DE_zpsqmvrbke2.jpg)
And this we'll be where she sits tell Wednesday morning!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/E7D16BD6-E816-4EB4-9FB6-4DE592710135_zps0secplfg.jpg)
I still have to pick up my stretched mount from my welder hopefully do that tomorrow and I can mount the motor to the aero and really get this party started!!
Re: My Malossi Build
Posted: Thu Apr 16, 2015 5:03 pm
by curtis966
Just waiting on 3 parts I had to order from honda a woodruff key, exhaust studs, and the washers for the trans and I will be able to finish the assembly! Hopefully by Sunday she will be on the road for tuning
![Smile :)](./images/smilies/icon_smile.gif)
Freshly pressed straight cut 8.44 gears!
![Image](http://i103.photobucket.com/albums/m133/Curtis966/Mobile%20Uploads/5C866F10-B394-4C32-889E-DDD2F6FE9A93_zpsizirz8pj.jpg)
Re: My Malossi Build
Posted: Thu Apr 16, 2015 8:56 pm
by 1man8scoots
You can tell the mhr came from keith. Only time I've ever seen a mhr with out high temp coating. It's just not the same looking with out the coating.
Re: My Malossi Build
Posted: Thu Apr 16, 2015 9:29 pm
by Wheelman-111
Greetings:
Great work! Don't forget some kind of retainer for the oil pump plug and a Woodruff key. (Cheapest part Honda sells...)
Re: My Malossi Build
Posted: Thu Apr 16, 2015 11:16 pm
by whitey
Oil pump plug retainer
![Image](http://i1196.photobucket.com/albums/aa417/jalapenuts/Mobile%20Uploads/2015-01/60260B62-EDBC-4A5D-B341-1292D1B391C7.jpg)