My 2006 Honda Smart Dio Z4
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- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
More weight reduction as the metropolitan components and the existing harness of the Smart Dio Z4. Looks like a metropolitan to me. What do you guys think?
All in pieces......
Time for a break and a beer.
Ready for paint!!!
This what I got so far.
All in pieces......
Time for a break and a beer.
Ready for paint!!!
This what I got so far.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
Re: My 2006 Honda Smart Dio Z4
Looks Ace, Nice parts selection too!
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
Posting a stance on the work bench. Gold looks like a match.... too much gold?? I LOVE IT!!!
That was the easy part, now I have to figure out a way to mount engine and connect all the wirings.
That was the easy part, now I have to figure out a way to mount engine and connect all the wirings.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
Thank you very much sir!pitobread wrote:Looks Ace, Nice parts selection too!
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
Thanks Benji! The blue is my first elite build.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
So as I piece all this together as much as I can until more parts arrive. Here is what it looks like so far.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
Aligned the engine and made a mount for the malossi shock. Pretty tight fit like the af16s and af18s motors. But I don't think I will need shims with the 3.00 tires on the af34. This is a unique adventure to get this thing rolling I tell yah.
And I also slightly polished the block.
And I also slightly polished the block.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
Got some wiring done. Took a couple days to get it, I was hoping to reuse the factory clips but I had no luck getting it to unlock, last resort is to cut and paste it.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
And I am done with it and I think I've got it! time to tap into the battery cables and maybe turning on the key to see if anything fries hehehehehe. keep you guys posted next week. Thanks for reading and have a good day!
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
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Re: My 2006 Honda Smart Dio Z4
That's exciting! Looking great!!
Re: My 2006 Honda Smart Dio Z4
This thing is looking good!!
92 Yamaha Jog CY50
98 Yamaha Zuma
00 Honda Elite 50SR
82 Honda MB5
90 Honda NS50F
14 Yamaha FZ-09
16 Kawasaki Versys 650
98 Yamaha Zuma
00 Honda Elite 50SR
82 Honda MB5
90 Honda NS50F
14 Yamaha FZ-09
16 Kawasaki Versys 650
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
Thank you guys!!! Little update, I had been messing with the wiring and came to a conclusion that the Cdi unit was incorrect. Quickly ordered a new one from Japan we-bikes. Just got it today and bam!!
Daytona CDI for the correct application.
Daytona CDI for the correct application.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
- Xxbeejay45xx
- Elite
- Posts: 420
- Joined: Thu Jun 19, 2014 7:13 pm
- Location: Kansas
Re: My 2006 Honda Smart Dio Z4
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel