My 2006 Honda Smart Dio Z4

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Xxbeejay45xx
Elite
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Started to rare the whole bike apart and paint it GOLD!!!

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
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Xxbeejay45xx
Elite
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

More weight reduction as the metropolitan components and the existing harness of the Smart Dio Z4. Looks like a metropolitan to me. What do you guys think?

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All in pieces......

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Time for a break and a beer.
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Ready for paint!!!

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This what I got so far.
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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
pitobread
Goped
Goped
Posts: 54
Joined: Fri Nov 18, 2016 1:33 am

Re: My 2006 Honda Smart Dio Z4

Post by pitobread »

Looks Ace, Nice parts selection too!
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Xxbeejay45xx
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Posting a stance on the work bench. Gold looks like a match.... too much gold?? I LOVE IT!!!

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That was the easy part, now I have to figure out a way to mount engine and connect all the wirings.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

pitobread wrote:Looks Ace, Nice parts selection too!
Thank you very much sir!
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
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benji
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Joined: Mon Aug 10, 2015 9:15 pm
Location: renton,wa

Re: My 2006 Honda Smart Dio Z4

Post by benji »

Nice work so far! I like the R in the motor code haha. Is that the same frame as a metropolitan?

And what's up w that blue bike in that background? That thing looks nice. Image
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Xxbeejay45xx
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

benji wrote:Nice work so far! I like the R in the motor code haha. Is that the same frame as a metropolitan?

And what's up w that blue bike in that background? That thing looks nice. Image
Thanks Benji! The blue is my first elite build.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

So as I piece all this together as much as I can until more parts arrive. Here is what it looks like so far.

Image

Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Aligned the engine and made a mount for the malossi shock. Pretty tight fit like the af16s and af18s motors. But I don't think I will need shims with the 3.00 tires on the af34. This is a unique adventure to get this thing rolling I tell yah.


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And I also slightly polished the block.

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Got some wiring done. Took a couple days to get it, I was hoping to reuse the factory clips but I had no luck getting it to unlock, last resort is to cut and paste it.

Image

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

And I am done with it and I think I've got it! :drama: time to tap into the battery cables and maybe turning on the key to see if anything fries hehehehehe. :nervous: keep you guys posted next week. Thanks for reading and have a good day! :thumbwink:

Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
1man8scoots
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Posts: 1485
Joined: Wed Mar 18, 2015 11:49 am
Location: usa

Re: My 2006 Honda Smart Dio Z4

Post by 1man8scoots »

That's exciting! Looking great!!
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birdman
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Location: East Bay, CA

Re: My 2006 Honda Smart Dio Z4

Post by birdman »

:popcorn: This thing is looking good!! :popcorn:
92 Yamaha Jog CY50
98 Yamaha Zuma
00 Honda Elite 50SR
82 Honda MB5
90 Honda NS50F
14 Yamaha FZ-09
16 Kawasaki Versys 650
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Xxbeejay45xx
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Thank you guys!!! Little update, I had been messing with the wiring and came to a conclusion that the Cdi unit was incorrect. Quickly ordered a new one from Japan we-bikes. Just got it today and bam!!

Daytona CDI for the correct application.
Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

And here is the the first heat cycle... it's alive yay!!

https://youtu.be/MCEp0EGrYyk
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
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