My 2006 Honda Smart Dio Z4

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Rip_City_Spree
CB900F
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Posts: 1379
Joined: Sun Jun 13, 2010 7:47 pm

Re: My 2006 Honda Smart Dio Z4

Post by Rip_City_Spree » Sun Apr 02, 2017 3:37 pm

Amazing work as always.
01 Elite SR
polini corsa
Polini 26mm Carb
Naraku intake
Naraku sport variator
Currently 5g rollers
zx trans
Arrow
red contra with yellow clutch springs.
RIP CITY
RIP NO MERCY KERSEY

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benji
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Location: renton,wa

Re: My 2006 Honda Smart Dio Z4

Post by benji » Sun Apr 02, 2017 5:18 pm

Nice color choices.

1man8scoots
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Re: My 2006 Honda Smart Dio Z4

Post by 1man8scoots » Sun Apr 02, 2017 11:46 pm

Might need some pretty light rollers. I'm not sure what it came with. I should have checked.

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Xxbeejay45xx
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Mon Apr 03, 2017 6:21 am

Yes sir I can feel her getting up to power but definitely transmission tuning is required. Lighter weights indeed.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

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Xxbeejay45xx
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Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Mon Apr 03, 2017 6:22 am

Last pictures of the bike until next time.

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

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Xxbeejay45xx
Elite
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Wed Apr 12, 2017 11:45 pm

Nothing new.... Ordered new HONDA OEM panels, don't buy Taiwan aftermarket panels they suck.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

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Xxbeejay45xx
Elite
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Sun Apr 30, 2017 1:38 am

So I have received the Oem panels from Japan.

Image

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

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Xxbeejay45xx
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Sun Apr 30, 2017 1:41 am

Been working pretty hard on finishing her up. Tighten up all the wires for lights, horn, starter, gauges. Make it all look good.


Image

Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Sun Apr 30, 2017 1:47 am

Started putting on all the panels and bolted everything up.

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New Factory Oem panels look so amazing!

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Had to grind the new $160 front brake master to fit.

Then had to cut the $85 front cowling to fit.

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VOLA!!
Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Sun Apr 30, 2017 1:53 am

Here are some final finishing pictures tonight.

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Image

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Sun Apr 30, 2017 2:01 am

I had to put a basket on this one. Make it look more retro, and for grocerys lolz

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And one shot with the Stage6 rear stand from ScooterSwapShop.com

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and I will post more pictures and information as I get more but this is the finish product for now. Thank you guys and gals for following my expensive build. Have a good one!
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

sanjuro
Elite
Elite
Posts: 939
Joined: Mon Mar 30, 2009 2:18 am
Location: Austin, TX

Re: My 2006 Honda Smart Dio Z4

Post by sanjuro » Mon May 01, 2017 10:33 pm

Amazing build!!! :woot:

hawaiisurfer
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Joined: Wed Feb 22, 2017 9:26 pm
Location: Utah

Re: My 2006 Honda Smart Dio Z4

Post by hawaiisurfer » Mon May 01, 2017 10:38 pm

AMAZING! I cannot express the amount of jealousy I have.

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Xxbeejay45xx
Elite
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx » Fri May 12, 2017 8:47 pm

Thanks guys!!! This thing is running amazing thanks to the 1man8scooters wonderful engine work. It never skip a beat yet. Don't ride much but this polini cp23 carb on here is super loud! Don't know if it's the filter or not but I can hear it coming from far away. Still breaking her in. Now she has 30 gram rollers and it's really running great. :rock:
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel

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burnt_toast
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Posts: 3535
Joined: Sat Jul 31, 2004 8:00 pm
Location: SA, Texas

Re: My 2006 Honda Smart Dio Z4

Post by burnt_toast » Tue May 16, 2017 5:52 pm

sick sick build. well done! :2thumbs:
'87 Elite SE50 -125cc, sleeper swap ratrod
'93 Elite SR50 -65cc mildmod, In Progress
'98 Elite S SA50P -Black Bee- 50cc, 9:1
'01 Vino, naked racer/showboat

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