I know this can't be right. Is there a smaller puller to get the variator side starter gear off an aero 80 to get to the seal?!
I tried all the positions on a 3 job puller. Any help would be great. If this goes smoothly I will personally make a how to video on this and post it to YouTube this winter. It will amass 9 hits a year. Lol
You didnt say what year you have, usually helpful information, so I guessd a 1985. The puller that removes the starter gear is part number 07935-KG80000. Hope you have a friend at the local Honda Dealer who can smuggle it out for a night.
1984 Aero 125 57 mph for sale.
Elite 150 64 mph for sale.
Elite 250 77 mph. for sale.
Red Honda Grom, modded to 250cc, 87 mph.
GSXR 1000 168 mph. My new favorite, scooters seems way too slow now.
It also says I pulled from the edge, not the slotted holes as the legs are too thick.
So my guess is that I either used a bearing puller or I managed to cram a three legged puller in there.
If it was a three legged puller, my smallest size is a 3" AmPro.
1983 Melody Deluxe II / ND50MC
1984 Melody Mini / NP50D
1979 Simson Schwalbe KR51/1 (think 2 wheel trabant/ East German Honda Cub)
Also, if you've not tried it yet, tighten up the screw against the crank then give a sharp tap on the hex end with a heavy hammer before tightening a little further.
This often shocks the fit in to coming apart.
DISCLAIMER:
My Haynes manual says it's a very tight fit and if successful removal can't be guaranteed, take it to Honda
1983 Melody Deluxe II / ND50MC
1984 Melody Mini / NP50D
1979 Simson Schwalbe KR51/1 (think 2 wheel trabant/ East German Honda Cub)
One of these pullers. I had to grind down the carriage bolt heads on one side. For my next one I am fabricating a 4 bolt steel plate puller adapter. With only the two bolts twisting sideways was a major problem I cut a 2x4 to fit between the ground and puller and stood on it. I used a piece of plywood to not crush the crank threads. I slightly heated up the gear too. Good luck, and watch your fingers!
(One of the carriage bolts stretched out and got tossed)
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Last edited by yamahauler660r on Fri Oct 02, 2015 4:51 pm, edited 1 time in total.
My 2 wheeled bikes:
99 Elite S
97 Z50R 96 Elite S
89 Elite E x2
86/96 "Spree S/SpreElite" 87 Elite 86 Spree x4 86 Spree Special 85 Spree x3 84 Spree 83 Aero 80 80 XL250S 71 Trail 70 H
