Polini Clutch Questions - 3G type

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DeanP
Spree
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Polini Clutch Questions - 3G type

Post by DeanP »

So I have this clutch installed and it's ingaging at about 5800rpm. I would like it to engage at about 6500rpm. The springs that came with it are not the regular blue, white as listed on the website PDF, but rather the optional ones you can buy as a package (255.085). This package includes three springs:green(4000-5500), yellow (5500-6500) & blue (6500-7500), in which I have the yellow installed at max adjustment.
My question is that when I measured them using my vernial caliper, the size was not indicative of their rpm rating. The green was smallest and the yellow was largest. Should I go by their chart or go by my measurements? I would hate to go through all of the work to replace the yellow with the blue only to find out that I've dropped my rpm engagement. lol

On another note, would changing my variator weights to a lighter weight have any effect on this engagement? IE: the engine rpm will be higher but the clutch will still be spinning to engage at it's 5500-6500rpm.
Thanks
MrJumps
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Re: Polini Clutch Questions - 3G type

Post by MrJumps »

blue is strongest I have them in my triplets and they are at about 7000 rpm... engages and you start moving asap!
1993 ch80, swapped with a ch250
2021 DRZ400sm :worship:
Meloshameless
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Re: Polini Clutch Questions - 3G type

Post by Meloshameless »

Yep got the blues in mine def stiffer.
2000 Honda SR (purple swurp)
corsa
naruku
polini 21 cp 36/106 pod filter
polini vari 5.5 gram
zx trans
Polini evo2 clutch/bell yellow springs (slacked) yellow contra
Yasuni C16
stock crank/gears=wheelie machine
70 mph/12,470 rpm Trail tech vapor verified
DeanP
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Joined: Sat Oct 04, 2014 9:58 pm
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Re: Polini Clutch Questions - 3G type

Post by DeanP »

ok, sounds good. I'll try the blues ones.
Next question: I've always just used water pump pliers to take the clutch nut off, but I want to buy the correct socket after work today: what size socket will I need? I think I saw somewhere that it's 31mm...
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Wheelman-111
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Re: Polini Clutch Questions - 3G type

Post by Wheelman-111 »

Greetings:

I recall it being 34mm. I use my Giant adjustable wrench, as most sockets have a recessed hex contour that makes it hard to engage the nut.
Wheelman-111
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
MrJumps
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Re: Polini Clutch Questions - 3G type

Post by MrJumps »

Also may I add that the blue truplet springs make it hard to drive slow in traffic, so if your city driving yellow or greens may be better. But if your doing fast and wheelies then the blue is amazinf for your use.
1993 ch80, swapped with a ch250
2021 DRZ400sm :worship:
Meloshameless
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Re: Polini Clutch Questions - 3G type

Post by Meloshameless »

Agree with wheelie-mon. I just use a big adjustable plyer after putting it in a vise, cushioned with a rag of course. Dont wanna bend the pulley. Also springs cam really depend on ur set-up. I had blues on my corsa/yasuni. The amount of rev was unnecessary. Lots of rpm unused. But wanted to keep wheelies, switched to yellows and and it now pulls off right after the band into a long fast wheelie. But the yasuni really slams into the band, then hold on! His pipe/bore might react differently. I have the blues on my corsa/arrow set-up and it actually pulls the wheelie up more mellow.
2000 Honda SR (purple swurp)
corsa
naruku
polini 21 cp 36/106 pod filter
polini vari 5.5 gram
zx trans
Polini evo2 clutch/bell yellow springs (slacked) yellow contra
Yasuni C16
stock crank/gears=wheelie machine
70 mph/12,470 rpm Trail tech vapor verified
DeanP
Spree
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Posts: 264
Joined: Sat Oct 04, 2014 9:58 pm
Location: cold lake, ab

Re: Polini Clutch Questions - 3G type

Post by DeanP »

Thanks for all of the tips. I hope to be able to work on the scoot tonight or tomorrow night. I let you all know the outcome.
Right now, with the yellow springs, its a slow launch and I would like it to pull a bit faster from a start. I do weight 200lbs, so it has lots to pull. :)
Meloshameless
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Re: Polini Clutch Questions - 3G type

Post by Meloshameless »

Also, if u put the blues in by the time the clutch grabs your rpms have reached a point where the rollers will have the vari shifted into a higher gear. Imagine trying to pull off the line in 3rd.. So ur weights need to be 6gm or less and run a heavier contra also to hold the belt into a lower gear..
2000 Honda SR (purple swurp)
corsa
naruku
polini 21 cp 36/106 pod filter
polini vari 5.5 gram
zx trans
Polini evo2 clutch/bell yellow springs (slacked) yellow contra
Yasuni C16
stock crank/gears=wheelie machine
70 mph/12,470 rpm Trail tech vapor verified
DeanP
Spree
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Posts: 264
Joined: Sat Oct 04, 2014 9:58 pm
Location: cold lake, ab

Re: Polini Clutch Questions - 3G type

Post by DeanP »

Meloshameless wrote:Also, if u put the blues in by the time the clutch grabs your rpms have reached a point where the rollers will have the vari shifted into a higher gear. Imagine trying to pull off the line in 3rd.. So ur weights need to be 6gm or less and run a heavier contra also to hold the belt into a lower gear..
Hmmm, that is what I was wondering. Maybe I 'll try lighter rollers first.
Thanks!
MrJumps
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Re: Polini Clutch Questions - 3G type

Post by MrJumps »

I have an pg short on an 50mm with 21mm carb with the blue triplets and 6 gram rollers and it lagged from 0-8ish mph then stood that front wheel up at 1/3 throttle. Of course this is with 9:1 gears also and its on the spree. Scary s***
1993 ch80, swapped with a ch250
2021 DRZ400sm :worship:
Meloshameless
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Joined: Mon Feb 01, 2016 11:04 pm
Location: beaverton, or

Re: Polini Clutch Questions - 3G type

Post by Meloshameless »

Yea rollers and contra are easy changes. I have that same 3g clutch and those springs are a pain to change!
2000 Honda SR (purple swurp)
corsa
naruku
polini 21 cp 36/106 pod filter
polini vari 5.5 gram
zx trans
Polini evo2 clutch/bell yellow springs (slacked) yellow contra
Yasuni C16
stock crank/gears=wheelie machine
70 mph/12,470 rpm Trail tech vapor verified
DeanP
Spree
Spree
Posts: 264
Joined: Sat Oct 04, 2014 9:58 pm
Location: cold lake, ab

Re: Polini Clutch Questions - 3G type

Post by DeanP »

So an update. I just change my rollers so far, in 3 stages: from 35.7 to 33.3 to 30. Bam! 30 was the sweet spot! Launches great, but I still have to do more testing, but the weather is kinda cold right now. MTF...
Meloshameless
Elite
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Posts: 392
Joined: Mon Feb 01, 2016 11:04 pm
Location: beaverton, or

Re: Polini Clutch Questions - 3G type

Post by Meloshameless »

So u still have the yellow ones in?
2000 Honda SR (purple swurp)
corsa
naruku
polini 21 cp 36/106 pod filter
polini vari 5.5 gram
zx trans
Polini evo2 clutch/bell yellow springs (slacked) yellow contra
Yasuni C16
stock crank/gears=wheelie machine
70 mph/12,470 rpm Trail tech vapor verified
DeanP
Spree
Spree
Posts: 264
Joined: Sat Oct 04, 2014 9:58 pm
Location: cold lake, ab

Re: Polini Clutch Questions - 3G type

Post by DeanP »

Yep. Haven't touched the clutch. When it warms up on Wednesday, I'll take it out for a longer run.
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