Inexpensive Aero 80 performance enhancement

Does your Spree/Elite already run great, and you're trying to make it quicker/faster? Need a monster motor swap? Discuss your ideas here.

Moderator: Moderator

Post Reply
User avatar
Bear45-70
CBR1000RR
CBR1000RR
Posts: 9686
Joined: Mon Jul 23, 1973 10:24 am
Location: Hoodsport, WA.

Inexpensive Aero 80 performance enhancement

Post by Bear45-70 »

I ordered a set of Boyesen #740 Power Reeds. $16.95 for the reeds and $7.35 shipping for a total of $34.30 for two sets of reeds.

These reeds are listed for the Lead 80, which is the European version of the Aero.

Super simple install 2 screws and nuts. You will notice that the reed stops are deleted, which allows the reeds to open farther, also these are two-stage reeds.

I've used this style of reeds in several engines, from stock to race motors. Improved low end throttle response and more top speed (power and RPM).

Once the weather warms up enough to install them I will and report the results.

Image

Image

Image
Bear 45/70
Image

'83 Aero 80 X 3
'84 Aero 80 X 3

'85 Aero 80
'84 Aero 125 X 2
'84 Aero 125
'84 Aero 125 X 2
'85 Aero 50
'85 Spree
User avatar
z50r-ghost
CB900F
CB900F
Posts: 1191
Joined: Fri Sep 12, 2008 3:46 am
Location: blank

Re: Inexpensive Aero 80 performance enhancement

Post by z50r-ghost »

Great find Bear, and I would think a very impressive mod for the cost. Let us know about how your testing goes. Thanks for sharing dude. I never knew the Aero 80 reed block looks similar to the af16 block. (probably much bigger though)

Jon
.locked away in a cage my rage has got the best of me
time finds a way each day of leaving less of me behind.

>< Solitaire Unraveling ><
http://www.youtube.com/watch?v=U45NfWSX-Vk
...my life story


1990HONDANS50F
********************
User avatar
Bear45-70
CBR1000RR
CBR1000RR
Posts: 9686
Joined: Mon Jul 23, 1973 10:24 am
Location: Hoodsport, WA.

Re: Inexpensive Aero 80 performance enhancement

Post by Bear45-70 »

z50r-ghost wrote:Great find Bear, and I would think a very impressive mod for the cost. Let us know about how your testing goes. Thanks for sharing dude. I never knew the Aero 80 reed block looks similar to the af16 block. (probably much bigger though)

Jon
The actual reed block is the outside physical same size. and uses the same bolt battern However the openings into the reeds them self are bigger.

Inlet reed opening
AF16 25.36 mm X 19.91 mm.
Aero 80 33.86 mm X 22.38 mm.

Outlet
AF16 28.02 mm X 20.02 mm
Aero 80 33.84 mm X 21.73 mm

Along with Aero 80 intake manifold which is a lot bigger in diameter, IMHO, this would be an and cheap upgrade for the intake.

Af16 intake 16.82 mm opening at the carb.
Aero 80 intake 19.40 mm opening at the carb.

Otherwise this intake will handle an bigger PB carb than the AF16 setup. The Aero 80 carb is a 16 mm venturi and the throttle bore is 19 mm where as the Af16 PB carb has a 16 mm throttle bore. At the reed end both manifolds match the reed opening.

Oh and I have three of the Aero 80 intakes and reed set ups on hand.
Bear 45/70
Image

'83 Aero 80 X 3
'84 Aero 80 X 3

'85 Aero 80
'84 Aero 125 X 2
'84 Aero 125
'84 Aero 125 X 2
'85 Aero 50
'85 Spree
User avatar
Bear45-70
CBR1000RR
CBR1000RR
Posts: 9686
Joined: Mon Jul 23, 1973 10:24 am
Location: Hoodsport, WA.

Re: Inexpensive Aero 80 performance enhancement

Post by Bear45-70 »

Pictorial comparison of the SA50 Reeds and the Aero 80 (actually the HF01E) reeds.

Inlet side.
Image

Outlet side.
Image
Bear 45/70
Image

'83 Aero 80 X 3
'84 Aero 80 X 3

'85 Aero 80
'84 Aero 125 X 2
'84 Aero 125
'84 Aero 125 X 2
'85 Aero 50
'85 Spree
User avatar
fightingplankton
CB900F
CB900F
Posts: 1119
Joined: Wed Oct 28, 2009 8:57 pm
Location: Yakima, Wa

Re: Inexpensive Aero 80 performance enhancement

Post by fightingplankton »

just tried to do this swap.
took my aero80 reeds tried to put them on my aero50...didnt quite fit.
seems the plastic part is a bit too big to fit into the slot. yes, the bolt pattern is exactly the same, but i couldnt get mine to go into the hole.
it may be that some of the gasket gunk was taking up a bit of space, but my aero50 one fit right back in, aero80...not so much.
'86 spree
'86 aero50
'83 aero80
User avatar
Bear45-70
CBR1000RR
CBR1000RR
Posts: 9686
Joined: Mon Jul 23, 1973 10:24 am
Location: Hoodsport, WA.

Re: Inexpensive Aero 80 performance enhancement

Post by Bear45-70 »

Dremel the reed cage off a bit. My God it ain't like the stuff is concrete.
Bear 45/70
Image

'83 Aero 80 X 3
'84 Aero 80 X 3

'85 Aero 80
'84 Aero 125 X 2
'84 Aero 125
'84 Aero 125 X 2
'85 Aero 50
'85 Spree
User avatar
turtle13
Elite
Elite
Posts: 716
Joined: Thu Apr 16, 2009 11:00 am
Location: Kansas City, MO
Contact:

Re: Inexpensive Aero 80 performance enhancement

Post by turtle13 »

You could always open up the case a little too. There's enough room for it to still seal if you remove a few mm.
'85 aero Malossi BBK w/ Malossi gears, Malossi head, Polini Ruckus Vari and Malossi Wild Lion exhaust
'62 125cc Honda cub
'78 50 special Vespa Small frame
User avatar
patthesoundguy
Moderator
Moderator
Posts: 3159
Joined: Mon Mar 29, 2010 11:38 am
Location: Nova Scotia, Canada
Contact:

Re: Inexpensive Aero 80 performance enhancement

Post by patthesoundguy »

great post Bear, I may have a chance to get an 84 aero 80 thats road ready real cheap and this would be great to pop in right away.
Dude! Ya Can't Fix Stupid!
84 Spree stock
84 Spree Dio AF18E MHR Cylinder Arrow Pipe 28mm OKO
80 Express, 47mm DR BBKit, Weak Ends Intake, Boyesen Dual stage reeds, 19mm Delorto carb, MLM pipe
79 Express
85 Aero 80 stock
84 elite 125 stock
Post Reply