DIO vs Aero swap

Does your Spree/Elite already run great, and you're trying to make it quicker/faster? Need a monster motor swap? Discuss your ideas here.

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Fallout Spree
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DIO vs Aero swap

Post by Fallout Spree »

Thinking of swapping a Dio or an Aero motor into a Spree. It seems that Aero engines are a little more plentiful than Dio's on here and most other places. Is the Dio a lot more upgradable than the Aero to the point where it would be worth looking for Dio instead? Also, how challenging is it to do the swap? Isn't there a kit for the Dio-to-spree swap?
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Re: DIO vs Aero swap

Post by patthesoundguy »

Check out board member graphite9 he has everything you will need to do a swap into a spree :-)
http://scooterswapshop.com/

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Re: DIO vs Aero swap

Post by paulpauly7 »

yes a dio has was more aftermarket parts available .Depends what you want it to do 60mph go dio
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Re: DIO vs Aero swap

Post by paulpauly7 »

you can bbk carb exhaust and gears on a aero motor and get a reliable 50mph
86 Nifty Fifty (spree)
ZX disk brake
Kitico 120kmh speedo
AF18 ZX ported
Polini corsa
Malossi crank
CTmani
24mmOKO
40pilot118main
Scorpion pipe
8.44 to 1
Michelin s1
71.3mph
92 yz125, 94 crm250
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Re: DIO vs Aero swap

Post by Fallout Spree »

Thanks everyone that helps a lot. Will probably go with Aero, I think mid 40's is great speed, 60 is more than I need.
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Re: DIO vs Aero swap

Post by Fallout Spree »

Did you have to cut the plastics on that lengthened spree that had the DIO in it? Also will your swap kit work to put the Aero into the spree
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Re: DIO vs Aero swap

Post by deuce217 »

That pretty much sums it up. I like both motors however, you will probably get addicted to more speed once you have your aero motor set. Consider the dio if you have a tendency to always want a little more in life. It will save you money in the end. I am going to sell one of my mini stroker motors when I get home that was built by TrafficJamz on here. I need to make room for some of my own work but that thing is a beast. Almost too much for town to be honest, that thing motor only likes to be on one wheel at a time! Have fun with your builds and keep your eyes on craiglist. Aeros pop up for cheap when they are without titles and collecting dust.
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Re: DIO vs Aero swap

Post by Wheelman-111 »

Greetings:

The nice thing about modding an SE05 is that you have an engine a lot of tuners say can't be fast. Mine approached 60 mph. Plus you learn on a cheaper block skills that might keep you from screwing up a pricier SA16.
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Re: DIO vs Aero swap

Post by Fallout Spree »

What about Elite 50 motors? Same case as the Aero motor is my guess, I'm pretty sure it still has the CVT drive like an Aero but I cane across I've on eBay for under a $100, is it equivalent to the Aero? I'll probly end up getting a carb, boring it, milling the head, porting the intake, and buying a pipe.
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Re: DIO vs Aero swap

Post by deuce217 »

I think the are non-variated depending on the year. I have a elite s that is non variated.
2000 Elite SR50 -THE PURPLE NURPLE
50mm BBK (tai)
26mm OKO (round slide) 135 Main Jet
V-8 pipe
39/18 secondary gears (7.583:1 ratio)
36 grams in Prodigy variator
Malossi Delta Clutch & WIng Bell- Thanks RED EFT
65mph GPS (on the freeway)
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Re: DIO vs Aero swap

Post by Fallout Spree »

Its an 88
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Re: DIO vs Aero swap

Post by Fallout Spree »

Will a DIO marketed pipe work on the Elite motor? I'd guess it wold have the same exhaust port so it should bolt up right?
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Re: DIO vs Aero swap

Post by Fallout Spree »

1988 Elite LX50 is what the description says
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Re: DIO vs Aero swap

Post by mousewheels »

Will a DIO marketed pipe work on the Elite motor? I'd guess it wold have the same exhaust port so it should bolt up right?
Sorry - it will not be a bolt on. 88-93 SA50 has an angled exhaust port, and the rotation of the mounting differs.
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Re: DIO vs Aero swap

Post by Fallout Spree »

Uggh, so any pipe made for a pre-1994 spree/elite/aero will work on this? What's your view on using the stock header on a pipe body?
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