My 2006 Honda Smart Dio Z4

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Rip_City_Spree
CB900F
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Posts: 1379
Joined: Sun Jun 13, 2010 7:47 pm

Re: My 2006 Honda Smart Dio Z4

Post by Rip_City_Spree »

Amazing work as always.
01 Elite SR
polini corsa
Polini 26mm Carb
Naraku intake
Naraku sport variator
Currently 5g rollers
zx trans
Arrow
red contra with yellow clutch springs.
RIP CITY
RIP NO MERCY KERSEY
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benji
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Joined: Mon Aug 10, 2015 9:15 pm
Location: renton,wa

Re: My 2006 Honda Smart Dio Z4

Post by benji »

Nice color choices.
1man8scoots
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Location: usa

Re: My 2006 Honda Smart Dio Z4

Post by 1man8scoots »

Might need some pretty light rollers. I'm not sure what it came with. I should have checked.
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Xxbeejay45xx
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Yes sir I can feel her getting up to power but definitely transmission tuning is required. Lighter weights indeed.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
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Xxbeejay45xx
Elite
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Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Last pictures of the bike until next time.

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Nothing new.... Ordered new HONDA OEM panels, don't buy Taiwan aftermarket panels they suck.
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

So I have received the Oem panels from Japan.

Image

Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Been working pretty hard on finishing her up. Tighten up all the wires for lights, horn, starter, gauges. Make it all look good.


Image

Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Started putting on all the panels and bolted everything up.

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New Factory Oem panels look so amazing!

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Had to grind the new $160 front brake master to fit.

Then had to cut the $85 front cowling to fit.

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VOLA!!
Image
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Here are some final finishing pictures tonight.

Image

Image

Image

Image

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95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

I had to put a basket on this one. Make it look more retro, and for grocerys lolz

Image

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And one shot with the Stage6 rear stand from ScooterSwapShop.com

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and I will post more pictures and information as I get more but this is the finish product for now. Thank you guys and gals for following my expensive build. Have a good one!
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
sanjuro
Elite
Elite
Posts: 939
Joined: Mon Mar 30, 2009 2:18 am
Location: Austin, TX

Re: My 2006 Honda Smart Dio Z4

Post by sanjuro »

Amazing build!!! :woot:
hawaiisurfer
Noob
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Posts: 1
Joined: Wed Feb 22, 2017 9:26 pm
Location: Utah

Re: My 2006 Honda Smart Dio Z4

Post by hawaiisurfer »

AMAZING! I cannot express the amount of jealousy I have.
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Xxbeejay45xx
Elite
Elite
Posts: 420
Joined: Thu Jun 19, 2014 7:13 pm
Location: Kansas

Re: My 2006 Honda Smart Dio Z4

Post by Xxbeejay45xx »

Thanks guys!!! This thing is running amazing thanks to the 1man8scooters wonderful engine work. It never skip a beat yet. Don't ride much but this polini cp23 carb on here is super loud! Don't know if it's the filter or not but I can hear it coming from far away. Still breaking her in. Now she has 30 gram rollers and it's really running great. :rock:
95 Elite SR af16e
72cc Polini Corsa
28 Oko Carb 58/144
Ported intake
ZX Trans
Polini vari, clutch, springs
5.5 rollers
Malossi crank , CDI
Genuine Arrow pipe
Front and Rear disc brakes
Dio Live headset
Stretch and fatty rear wheel
User avatar
burnt_toast
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Posts: 3591
Joined: Sat Jul 31, 2004 8:00 pm
Location: Atlanta, GA

Re: My 2006 Honda Smart Dio Z4

Post by burnt_toast »

sick sick build. well done! :2thumbs:
projects galore :nerd:
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